Code Reference
StructuralAISC 360-22

Section J2.2/Welded Connections

AISC 360-22 Section J2 covers welded connection design including weld types, sizes, lengths, and strength calculations.

What this section requires

Welding must conform to the Structural Welding Code (AWS D1.1) or the applicable AWS standard. Fillet welds must have a minimum leg size based on the thicker part joined (Table J2.4) and a maximum size limited by the edge thickness of the thinner part. The minimum effective length of a fillet weld must be at least four times the weld size. Complete joint penetration (CJP) groove welds develop the full strength of the connected elements. Partial joint penetration (PJP) groove welds have strength based on the effective throat dimension.

Why this section exists

Welded connections transfer forces through the fusion of base metal and weld metal. The weld size, length, and type must be specified with enough precision for the fabricator and welder to execute correctly and for the inspector to verify. An undersized fillet weld fails in shear along its throat. A CJP groove weld without proper preparation fails to achieve full penetration. These provisions ensure reliable force transfer at every welded joint.

What plan reviewers look for

Plan reviewers check connection details for standard AWS weld symbols that specify weld type, size, length, and any special requirements (field vs. shop, all-around, backing bar). They verify that fillet weld sizes meet the minimums from Table J2.4 and that the weld lengths are adequate for the design forces. They check that the welding procedure specification (WPS) and inspection requirements are in the project specifications.

Common violations

Weld size or type not specified on details
Connection details show weld symbols without a size callout, or show a generic "weld" note without specifying fillet vs. groove, size, or length. The fabricator cannot build and the inspector cannot verify without this information.
Fillet weld smaller than Table J2.4 minimum
A fillet weld is specified at 3/16 inch on a connection where the thicker part is over 3/4 inch, requiring a minimum 1/4-inch fillet weld per Table J2.4.
Weld length less than four times weld size
A short fillet weld return or end weld is less than four times the weld leg size, which is the minimum effective length for the weld to develop its rated strength.
Compliance tip
Use standard AWS weld symbols on all connection details. Specify weld type, size, and length for every weld. Reference AWS D1.1 in the structural general notes. Include special inspection requirements for welding in the special inspection schedule.

Related AISC 360 requirements

Table J2.4 provides minimum fillet weld sizes. Section J2.4 covers fillet weld design strength. Section J3.1 covers bolted connections as an alternative to welding. AWS D1.1 governs the welding procedures, qualifications, and inspection requirements.

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Related sections

J3.1Bolted ConnectionsAISC 360-22J4.1Strength of Affected ElementsAISC 360-22

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