Code Reference
EnergyASHRAE 90.1-2022

Section 6.5.3.1/Economizer Requirements

ASHRAE 90.1 Section 6.5.3 requires air-side or water-side economizers on cooling systems above specified capacity thresholds, based on climate zone and system type.

What this section requires

Cooling systems with a total cooling capacity greater than the threshold in Table 6.5.3.1 (54,000 Btu/h for most systems) must include either an air-side economizer or a water-side economizer. Air-side economizers use outdoor air for free cooling when the outdoor temperature or enthalpy is below the return air condition. The economizer must be capable of providing 100% outdoor air to the system, with controls that modulate the outdoor air damper based on outdoor conditions. High-limit shutoff controls must prevent economizer operation when outdoor conditions exceed the setpoint (fixed dry-bulb, differential dry-bulb, fixed enthalpy, or differential enthalpy, depending on climate zone per Table 6.5.3.1.1). Water-side economizers use a cooling tower or fluid cooler to produce chilled water directly when outdoor wet-bulb conditions permit, bypassing the chiller. Exceptions include systems in climate zones 1a, 1b, and 2a (hot/humid), systems with energy recovery per Section 6.5.6, and systems serving spaces with special humidity requirements. The IECC references these requirements for prescriptive compliance.

Why this section exists

Economizers provide free cooling by using outdoor air (or outdoor wet-bulb temperatures) to offset mechanical cooling during mild weather. In temperate and cold climates, economizer hours can represent 30 to 60% of annual cooling hours, dramatically reducing compressor energy use. The requirement is waived in hot/humid climates where outdoor air rarely provides a cooling benefit and the humidity control challenges outweigh the energy savings. The capacity threshold (54,000 Btu/h) targets systems large enough that the damper and control cost is justified by energy savings, exempting small packaged equipment.

What plan reviewers look for

Plan reviewers check the HVAC equipment schedule for cooling capacity and verify an economizer is specified for systems above the threshold. They check the control sequence for economizer operation, including the high-limit shutoff type and setpoint. They verify the outdoor air damper can open to 100% for full economizer mode. For water-side economizers, they verify the cooling tower or fluid cooler is sized for economizer operation and the piping arrangement allows chiller bypass. They check the climate zone against Table 6.5.3.1 for applicable exceptions.

Common violations

No economizer on 10-ton rooftop unit
A 10-ton (120,000 Btu/h) packaged rooftop unit in climate zone 4 has no economizer section. The cooling capacity exceeds the 54,000 Btu/h threshold and climate zone 4 does not qualify for the hot/humid exception. An air-side economizer with 100% outdoor air capability must be specified.
Wrong high-limit shutoff type for climate zone
An economizer in climate zone 5A uses a fixed enthalpy high-limit shutoff at 28 Btu/lb. Table 6.5.3.1.1 specifies either differential dry-bulb or differential enthalpy for climate zone 5A. Fixed enthalpy is less efficient in this climate because it does not compare outdoor conditions to the return air, potentially running the economizer when outdoor air provides no net benefit.
Compliance tip
On the HVAC equipment schedule, note "air-side economizer per ASHRAE 90.1 Section 6.5.3" for each qualifying unit. In the control sequence, specify the high-limit shutoff type and setpoint from Table 6.5.3.1.1 for the project climate zone. For water-side economizers, show the piping schematic with the chiller bypass arrangement.
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Related sections

C403.1Mechanical Systems ScopeIECC 20216.5.1Economizer RequirementsASHRAE 90.1-20226.5.2Simultaneous Heating and Cooling LimitationASHRAE 90.1-2022

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