Code Reference
ElectricalIEEE 80-2013

Section 8/Criteria of Tolerable Voltages

IEEE 80 Section 15 covers tolerable step and touch voltage limits for grounding system design.

What this section requires

The grounding system must limit step voltage (voltage between a person's feet spaced 1 meter apart) and touch voltage (voltage between a person's hand on a grounded structure and their feet) to levels that will not cause ventricular fibrillation during a ground fault. The tolerable voltage limits depend on the fault clearing time, the surface layer resistivity (crushed rock), body weight (50 kg or 70 kg), and the foot contact resistance. For a 70 kg person with 0.5-second clearing time on wet native soil, the tolerable touch voltage is approximately 116 volts. A 4-inch layer of 3,000 ohm-m crushed rock increases the tolerable voltage significantly.

Why this section exists

During a ground fault at a substation, current flows through the grounding grid and into the earth, creating voltage gradients across the ground surface. A person standing near the fault location experiences step voltage (different voltages at each foot) or touch voltage (voltage between their hand and feet if they are touching a grounded structure). If these voltages exceed the body's tolerance, current flows through the person's heart and can cause fibrillation. The grounding grid must be designed to keep these voltages within safe limits.

What plan reviewers look for

Plan reviewers check the grounding study for step and touch voltage calculations at the worst-case locations (fence corners, equipment pads, gate openings). They verify the assumed fault clearing time matches the protection system design. They check the surface material specification (crushed rock depth and resistivity). They verify that the calculated voltages are below the tolerable limits.

Common violations

Touch voltage exceeds limit at fence
The calculated touch voltage at the substation fence exceeds the tolerable limit. This commonly occurs at fence corners where the grounding grid density is insufficient. Additional ground conductors or driven rods near the fence are needed.
Crushed rock not specified
The grounding study assumes crushed rock surface material but the civil/site drawings do not specify crushed rock within the substation fence. Without the high-resistivity surface layer, the tolerable voltage limits are much lower.
Compliance tip
Include the step and touch voltage analysis in the grounding study with calculated values at fence, equipment, and gate locations. Specify crushed rock type, depth, and extent on the site drawings. Verify fault clearing time assumptions match the relay protection design. Show ground rod and conductor locations on the grounding plan.
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